Leather patches have long been a staple in custom hat production.
But if your design relies on color, detail, and precision, custom UV hat patches outperform leather in nearly every category.
Here’s why serious hat brands are making the switch.
★ Premium Custom Patches Without the Wholesale Games
The Patch Supplier Behind Thousands of Hat Patches
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Wide Selection
Highest Quality
95%
Satisfaction rate
From verified buyers
93%
Repeat customers
Returning within 6 months
97%
On-time fulfillment
Across all global orders
Brands We've Worked With
DESIGNS FORGED THIS YEAR
1
Custom Patches Made For Makers Just Like You
1
Predesigned Patches Sold
1
sq/ft
Of banners sold this year to makers.
Our services
we specialize in premium custom UV printed hat patches engineered for makers, apparel brands, and businesses that want bold full-color detail without sacrificing durability. From crisp logos and vibrant gradients to photo-quality graphics and textured specialty finishes, our UV printed patches deliver the clean, modern look your customers notice instantly.
UV Printed Hat Patches
Bring your designs to life with premium full-color custom UV hat patches built for bold branding and lasting impressions.
Texture Raised Patches
Take your patch game to the next level with custom raised texture patches that pop off the hat!
Maker Tools
We're makers ourselves so we've made some tools that make hat making easier than ever.
Vinyl Banners
13oz, 15oz, 18oz, Mesh, Double Sided, Banner Stands and more all available from Hat Patch Supply.
Stickers & Decals
Turn your artwork into bold, eye-catching custom stickers and decals made to promote your brand anywhere it sticks.
DTF Gang Sheets
Maximize every inch of your print space with custom DTF gang sheets built for makers, apparel brands.
US vs Other Brands
Hat Patch Supply delivers American made, in-house produced patches with fast, reliable turnaround and wholesale pricing built to protect your margins
USA Production Facility
Fast Turn Arounds
Wholesale Pricing For All
Built Specifically For Hat Makers
HAT PATCH SUPPLY
Other Makers
Fast Shipping
$0 Setup Fee
No Minimums
Proofs Available
Best Adhesive
USA Made
LATEST FROM BLOG
The freshest and most exciting news
For years, leather and embroidered patches dominated the market. But today, custom UV hat patches are quickly becoming the preferred choice for brands that want sharp detail, vibrant color, and unmatched design flexibility.
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It’s increasing your Average Order Value (AOV).
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A traditional heat press cycle takes about 45 seconds per hat. With pressure activated FoundryTags you can brand a hat in about 5 seconds. On a batch of 100 hats that saves over an hour of production time.
Aspect ratios are a basic foundational part of the production process that everyone working with graphics should understand. This is one of the very first concepts you should learn when dealing with images.
Applying acrylic patches take a little bit of training and slightly different approach than more traditional material like leather. Combined with their need for more heat, time and pressure we'lre going to give you all the tips to get the best results for your press (especially when using Lonestar Adhesive Acrylic Panels).
Hat customization has come a long way—from stitched embroidery to laser-engraved leather patches to today’s full-color UV printed patches. Each evolution has made producing custom hats faster, easier, and more accessible while unlocking new creative possibilities. This article explores how hat patches evolved, why those changes happened, and what the future holds for makers and brands pushing customization further than ever before.