Creating professional hat mockups should not take longer than producing the actual patch. That is why Hat Patch Sup...
UV PATCHES ON SALE
COUPON CODE "FedExSucks"
FedEx lost a package containing approximately $10,000 worth of custom patches and located it three days after our customer’s deadline had already passed.
At that point, the customer could no longer use the patches, and neither could we. We issued the customer a full refund because it was the right thing to do, but the financial loss ultimately fell on us.
So, we might as well turn a bad situation into something useful.
Use coupon code FEDEXSUCKS and get full-color UV printed patches for just $2.00 each.
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Brands We've Worked With
DESIGNS FORGED THIS YEAR
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Custom Patches Made For Makers Just Like You
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Start with what you need
One supplier for the products that keep your hat business moving.
Put the most important buying paths near the top of the homepage. Shoppers can choose custom, ready-to-ship or supporting products without digging through a giant catalog.
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Full Color
UV Printed Patches
Custom UV printed patches with bold color, sharp detail, and a professional finish for hat makers, brands, schools, businesses, and events.
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Classic Patch Look
Engraved Patches
Clean, durable laser engraved leatherette patches made for custom hats, leather patch hats, wholesale orders, and everyday brand merch.
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Big Brand Visibility
Custom Vinyl Banners
Custom vinyl banners for events, vendor booths, storefronts, schools, fundraisers, businesses, sports teams, and promotional displays.
Shop Vinyl BannersCustom Hat Patches, UV Printed Patches, Laser Engraved Patches & Vinyl Banners
Hat Patch Supply helps makers and businesses create better branded products with custom UV printed patches, laser engraved patches, leatherette patches, hat patches, custom vinyl banners, and wholesale-friendly production options.
Hat Patch University
The freshest and most exciting news
The adhesive on the back of a hat patch usually does not get much attention until something goes wrong. When a patch starts lifting, peeling, or falling off, it quickly becomes the most important part of the entire product.
Why Do Cheap Patches Fall Off Hats?
You bought a hat with a slick patch on the front. A few wears, a couple of wash...
When people ask about getting into laser engraving or UV printing, the conversation almost always starts with hardware. but the software behind it all is really what matters.
The recommended patch size for a centered trucker hat patch is 2.35" tall by 3.5" wide, whichever comes first. Here's how to size centered, off-center, and differently shaped patches, plus how hat style affects the printable area.
A practical comparison of UV printed, laser engraved leather, acrylic, and embroidered hat patches — costs, detail limits, durability, and which sells best for hat bars and brands.
Everything you need to launch a profitable hat bar: the equipment list, how many patches to stock, pricing that works at live events, and the mistakes to skip.
Leather patches have long been a staple in custom hat production.
But if your design relies on color, detail, and precision, custom UV hat patches outperform leather in nearly every category.
Here’s why serious hat brands are making the switch.