UV printed in-house by Hat Patch Supply

Custom UV Hat Patches

Full-color UV printed hat patches with gradients, photo-real detail, and small text embroidery can't touch. Upload your art for an instant live preview. No minimum order. Adhesive already applied.

1 · Upload artwork — see it live
2 · Shape & cut line
Cut offset
Scale
3 · Base material — shown live in the preview
72-hour shipping guarantee No minimum order Made in USA

The live preview is an auto-generated proof. A real person inspects every artwork file before production to catch errors — if anything looks off, we'll contact you first.

Product details

Create bold, lasting impressions with our Custom UV Printed Patches.
Crafted with advanced UV printing technology from Hat Foundry, these patches deliver vivid, full-color designs that won’t fade under sun, rain, or wear. Perfect for jackets, hats, backpacks, uniforms, or promotional giveaways, they combine exceptional durability with eye-catching detail.

  • Full-Color UV Printing – Captures every detail of your artwork with sharp, vibrant precision.

  • Weather & Fade Resistant – Built to withstand outdoor exposure without losing color intensity.

  • Durable Materials – Designed to keep their shape and finish even after heavy use.

  • Custom Shapes & Sizes – Match your brand, team, or event perfectly.

  • No Minimum Order – Whether you need 1 or 1,000, we’ve got you covered.

  • Backed By The Best- Backed by industry leading adhesive from Lonestar Adhesive already applied. 

Why Choose Our UV Printed Patches?
Unlike standard laser engraved or embroidered patches, UV printing allows for gradients, photo-realistic detail, and limitless color options — making them perfect for brands and creators who want unmatched customization. Whether you’re adding a personal touch to your gear or promoting your business, these patches make your message unforgettable.

How to apply
Every patch ships with industry-leading Lonestar Adhesive already applied. Position the patch on the hat and press it into place — no sewing required.
Shipping and turnaround
Custom UV patches are covered by our 72-hour patch shipping guarantee. Turnaround starts once your artwork is approved for production.
What gets sent with my order
Your original artwork file, the shape you chose, a PNG of your live mockup, and a production-ready SVG cut line are all attached to your order automatically. Before anything prints, a real person inspects every file to make sure there are no errors.
No MinimumOrder 1 or 1,000
72-Hour GuaranteeFast turnaround
Full Color UVGradients & photos
Weather ResistantWon't fade
Adhesive AppliedLonestar Adhesive
Made in USAPrinted in-house
Custom UV Hat Patches | Full Color UV Printed Hat Patches - Hat Patch Supply

Print anything

If you can design it, we can print it.

UV printing isn't limited to thread colors or engraving depth. Gradients, photographs, tiny text, and unlimited colors all print with razor-sharp precision — the details embroidery loses are exactly where UV patches shine.

Photo-real detail

Print full photographs, complex logos, and fine linework without simplifying your artwork.

Unlimited color

No per-color charges and no color counts. Gradients and blends print exactly as designed.

Built for outdoors

UV-cured ink resists sun, rain, and wear without losing color intensity.

Simple workflow

Upload. Preview. We print. You press.

A clean buying process for hat bars, brands, and shops that need production-ready patches fast.

Upload & preview live

Drop your artwork on this page and watch the live designer build your patch — automatic die-cut line, standard shapes, and all three base materials.

Dial it in

Pick Bright White, Rawhide, or Black, nudge the cut offset and scale, and order exactly what you need — there's no minimum.

We UV print in-house

Your patches are printed and shipped under our 72-hour guarantee, with Lonestar Adhesive pre-applied.

Press and sell

Position, press, and every hat leaves your shop with retail-quality branding.

Why UV printed

Built for hat bars, brands, and production shops.

These aren't stock patches. Every order is printed from your artwork, on your choice of base material, at any quantity.

Full-color UV printing

Captures every detail of your artwork with sharp, vibrant precision — gradients and photos included.

Weather & fade resistant

Built to withstand outdoor exposure without losing color intensity, season after season.

Lonestar Adhesive applied

Industry-leading adhesive comes pre-applied on every patch, so application is fast and clean.

Custom shapes & sizes

Automatic die cut traced from your artwork, or rounded, square, circle, wide hex, wide octagon, and oval — preview every option live before you buy.

No minimum order

Whether you need 1 patch or 1,000, flat UV printed patches have no minimum.

Three base materials

Bright White for maximum color pop, Rawhide for a classic look, Black for bold contrast.

Compare

UV printed vs. embroidered patches.

Embroidery has its place — but for detailed, full-color artwork, UV printing wins on every axis that matters.

Feature UV Printed Embroidered
Unlimited colors & gradients Yes No
Photo-realistic detail Yes No
Small text stays legible Yes Limited
Weather & fade resistant Yes Varies
Adhesive pre-applied Yes Rare
No minimum order Yes Often 25+
Per-color setup fees None Common

Works great for

One patch, endless applications.

From single custom hats to wholesale production runs.

Hat Bars
Business Hats
Apparel Brands
Event Merch
Trucker Hats
Richardson 112
Promo Giveaways
Wholesale Orders

Customer gallery

See the color UV printing delivers.

Real printed patches, close-ups, and finished hats.

Perfect pair

Complete the whole hat branding system.

UV patches handle the front. These products finish the rest of the hat and speed up production.

Signature Raised UV Patches

Add dimension with raised UV printing for a premium, textured finish.

FoundryTag - Interior Sweat Band Branding Tag

Brand the inside of every hat with custom interior sweatband tags.

UV Printed Patches

Shop ready-made UV printed patch designs, in stock and ready to ship.

Reviews

See what makers say about our UV patches.

Customer Reviews

Based on 12 reviews
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A
Alicia

Customer service was top shelf. Patches exceeded my expectations.

Thank you so much for taking the time to leave us such a great review! It truly means a lot to our small business. We're grateful you chose to work with us, and we're thrilled to hear you had a positive experience. We sincerely appreciate your support and look forward to helping you with your next project whenever you're ready. Thanks again for being a valued customer!

B
Brandon Walker

THE BEST UV PRINTED PATCHES HANDS DOWN! THESE THINGS CAME CRISP, SHARP AND BRIGHT! VERY VERY VIBRANT COLORS. I WILL NOT SHOP ANY OTHER MAKER FOR UV PATCHES

Hi Brandon! We're thrilled to hear you love our UV patches and that they exceeded your expectations. Thanks for choosing Hat Patch Supply—your support means a lot to us!

B
Brandon Avery

Fantastic

E
EJ

ABSOLUTELY BLOWN AWAY BY THE QUALITY OF THESE PATCHES. COLORS WERE POPPIN ON THIS LAST SET I ORDERED. SUPER VIBRANT AND EXACTLY WHAT I WANTED FOR MY COMPANY LOGO. NEXT TIME IM TRYING TO ADD GLOSS AND SEE WHAT HAPPENS! THANK YOU

D
Dakota P

I ordered some patches through the LoneStar Adhesive website and was blown away by the quality of the work! My customer was very pleased as well. He was very helpful when I asked questions and did some work on my digital file that I was struggling with at no additional cost. I did a texture build order and left the details up to him and he did wonderful. I am leaving this review on my return trip to order more patches. I highly recommend Hat Foundry for your uv printed patch needs!

FAQ

Frequently asked questions.

Answers for customers shopping custom UV hat patches, full color hat patches, and wholesale patch orders.

What are custom UV printed hat patches?
Custom UV printed hat patches are full-color patches printed with UV-cured ink. UV printing reproduces gradients, photographs, small text, and unlimited colors with sharp detail that embroidery cannot match.
Can I preview my custom patch before ordering?
Yes. Upload your artwork on the product page and the live patch designer shows an instant mockup on Bright White, Rawhide, or Black. Choose an automatic die cut or standard shapes like circle, wide hex, and oval, then fine-tune the cut line and size before you add to cart.
Is the live preview my final proof?
The live preview is an auto-generated proof mockup. If your image has a solid background we remove it automatically for the preview, and you can turn that off. Before anything prints, a real person inspects your artwork and cut line to make sure there are no errors — if something looks off, we contact you before production.
How are UV patches different from embroidered patches?
Embroidery is limited to solid thread colors and loses detail on small text and fine artwork. UV printing supports gradients, photo-realistic images, and unlimited colors, making it ideal for detailed logos and full-color designs.
Is there a minimum order for custom UV patches?
No. Flat UV printed patches have no minimum order — order 1 or 1,000. Raised UV patches have a 12-piece minimum.
What base materials are available?
Custom UV patches are available on three base materials: Bright White, Rawhide, and Black. Choose the base that best complements your artwork and hat colors.
How do I apply UV printed patches?
Every patch ships with industry-leading Lonestar Adhesive already applied. Position the patch on the hat and press it into place — no sewing required.
Can I upload my own logo or photo?
Yes. Upload your artwork with the uploader on the product page. Clean vector files or high-resolution transparent PNG files produce the best results, and photographs print with full detail.
How fast do custom UV patches ship?
Custom UV hat patches are covered by our 72-hour patch shipping guarantee. Turnaround starts once your artwork is approved for production.

Full color patches in 72 hours.

Upload your artwork, preview it live on your base material, and get photo-real UV printed hat patches with adhesive already applied — no minimum, no setup fees.

Design Your Patch Now