WELCOME TO THE PATCH FOUNDRY

Your Design.
Your Patch.
Built Your Way.

Bring your brand, logo, or idea to life with custom patches made your way. Choose your patch style, add your artwork, customize the details, and select your quantity — all in one easy-to-use builder.

Ready to make something?

Whether you're outfitting your business, building your brand, or creating something just for fun, it all starts right here.

START CREATING ↓
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CUSTOM PATCHES MADE EASY

Build Your Custom Patch

Turn your artwork into production-ready custom patches. Choose your patch, upload your design, and see pricing as you build.

Starting at $0.00 Volume pricing available
Patch TechnologyChoose how your patch will be made.
Loading patch technologies…Connecting to PatchFoundry.
Upload ArtworkAdd your design, logo or artwork.
No MinimumOrder what you need
72-Hour GuaranteeFast turnaround
Custom ArtworkBuilt from your design
Adhesive AppliedReady to press
Made In-HouseEast Liverpool, Ohio
Human ReviewedArtwork checked
Custom UV Hat Patches | Full Color UV Printed Hat Patches
Built for hat makers

Full-Color UV Printed Patches Built for Custom Hats

Custom UV printed hat patches are made for artwork that needs more detail and color flexibility than engraving or traditional embroidery can easily reproduce. UV printing handles full-color logos, smooth gradients, fine lines, small readable text, and photo-style graphics while keeping the finished patch clean and professional.

These patches are built for hat makers, apparel brands, businesses, event merchandise, promotional products, hat bars, and wholesale patch buyers who need flexible quantities without setup fees or minimum-order restrictions.

UV printing is especially useful when color accuracy and detail matter. Business logos, multicolor artwork, sponsor graphics, illustrations, photographs, and designs with subtle shading can all benefit from the full-color UV process.

Fast Turnaround, Live Preview, and No Minimums

Upload your artwork, choose a patch shape and finished size, select the base material, set your quantity, and preview compatible artwork directly in the PatchForge builder before adding the design to your cart.

Every patch ships with Lonestar Adhesive already applied for fast heat-press application. Custom UV patch orders are covered by our current 72-hour patch shipping guarantee once artwork is approved for production.

Current base material options include Eggshell, Bright White, Rawhide, and Black, giving you flexibility to choose a clean neutral base, maximum color pop, a classic rawhide look, or stronger contrast for darker artwork.

Simple workflow

From artwork to finished patch.

1

Upload artwork

Start with your logo, artwork, or previous design.

2

Dial it in

Choose the technology, material, shape, size, and quantity.

3

We review & produce

A real person checks the artwork before production.

4

Press and sell

Receive production-ready patches and put them to work.

Features

Why Choose UV Printed Hat Patches?

01

Full-color UV printing with sharp detail

02

Great for gradients, photos, logos, and small text

03

No minimum order quantity

04

Lonestar Adhesive pre-applied

05

72-hour patch shipping guarantee

06

Weather- and fade-resistant print performance

07

Multiple base material options

08

No setup fees

09

Produced in-house in East Liverpool, Ohio

Works great for

Best For

Hat bars
Business and company hats
Apparel brands
Event merchandise
Trucker hats and rope hats
Promotional giveaways
Retail headwear
Wholesale hat patch orders
Gallery

Custom UV Printed Patch Examples

Custom UV Hat Patches | Full Color UV Printed Hat Patches
Full color UV printed custom hat patches in assorted designs
Custom UV printed hat patches shown in a range of shapes and colors
Close-up of a full color UV printed custom hat patch
Custom UV printed hat patches displayed together
Assorted custom full color UV printed hat patches in different shapes
Custom UV printed hat patch shown with full color artwork
Assorted signature raised UV printed hat patches
More options

Compare Other Custom Patch Styles

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Custom holographic hat patches with a rainbow shift foil finish
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FAQ

Custom UV Printed Patch FAQs

What artwork works best for custom UV printed hat patches?
UV printed patches are a strong fit for logos, multicolor artwork, gradients, fine lines, small text, detailed illustrations, and photo-style images. If your design depends heavily on color or loses too much detail in engraving or embroidery, UV printing is usually a better fit.
Do custom UV printed hat patches have a minimum order?
No. There is no minimum order requirement, so you can order a single sample, a small batch, or a larger wholesale production run.
What base materials are available for UV printed patches?
Current options include Eggshell, Bright White, Rawhide, and Black. Each base creates a different visual effect, from maximum color brightness to a more natural or high-contrast finished look.
How are UV printed patches applied to hats?
Every patch ships with Lonestar Adhesive already applied. Position the patch on the hat and use the recommended heat-press settings for the hat and patch material. No sewing is required for normal heat-press application.
Are UV printed hat patches durable?
Yes. UV printed patches are designed for durable, weather- and fade-resistant color and work well on custom headwear, branded merchandise, uniforms, and other frequently handled products.
How fast do custom UV printed patches ship?
Custom UV printed patch orders are covered by our current 72-hour patch shipping guarantee. Turnaround begins once artwork is approved and the order is ready for production.