Bring your brand, logo, or idea to life with
custom patches made your way. Choose your
patch style, add your artwork, customize
the details, and select your quantity —
all in one easy-to-use builder.
Ready to make something?
Whether you're outfitting your business,
building your brand, or creating something
just for fun, it all starts right here.
Turn your artwork into production-ready custom patches. Choose your patch, upload your design, and see pricing as you build.
Starting at$0.00
Volume pricing available
1
Patch TechnologyChoose how your patch will be made.
Loading patch technologies…Connecting to PatchFoundry.
2
Upload ArtworkAdd your design, logo or artwork.
3
Pick ShapeChoose the patch shape and finished border spacing.
Border / cut offset0.100 in
Upload artwork to generate the die-cut path.
Fine Tune ArtworkFit, fill, reposition, rotate and precisely scale artwork.
⌄
Artwork size100%
Left / right0%
Up / down0%
Rotation0°
Artwork is comfortably inside the design boundary.
4
Patch SizeSet the finished dimensions for your patch.
RECOMMENDEDKeep most hat patches at or under 3.25 × 2.25 in
Finished cut must not exceed 3.75 × 2.25 in (8.4375 sq. in.), including outward borders.
Recommended hat-patch size.
Upload artwork to check aspect ratio.
Upload artwork to calculate effective print resolution.
5
Patch ColorSelect the patch color or finish for this technology.
6
Additional OptionsAdd special features, backing choices or upgrades.
Additional options for the selected patch will appear here.
7
QuantityChoose how many patches you need and see volume pricing instantly.
Quantity12 patches
Each$0.00
Total$0.00
8
Review & Add to BagReview your design, proof preference and production notes.
How to order custom hat patches
Choose an available patch technology and color, upload your artwork, then set the shape, finished size and quantity. Review your preview and pricing before adding each design to your Patch Bag.
Use clear artwork at the size you intend to print. Fine text and small gaps can be harder to reproduce on a small patch. The preview is a guide; screen colors and material appearance can differ from the finished patch. Select a proof if you want to review your design before production.
Custom UV Printed Patch Examples
Product details
No MinimumOrder what you need
72-Hour GuaranteeFast turnaround
Custom ArtworkBuilt from your design
Adhesive AppliedReady to press
Made In-HouseEast Liverpool, Ohio
Human ReviewedArtwork checked
Built for hat makers
Full-Color UV Printed Patches Built for Custom Hats
Custom UV printed hat patches are made for artwork that needs more detail and color flexibility than engraving or traditional embroidery can easily reproduce. UV printing handles full-color logos, smooth gradients, fine lines, small readable text, and photo-style graphics while keeping the finished patch clean and professional.
These patches are built for hat makers, apparel brands, businesses, event merchandise, promotional products, hat bars, and wholesale patch buyers who need flexible quantities without setup fees or minimum-order restrictions.
UV printing is especially useful when color accuracy and detail matter. Business logos, multicolor artwork, sponsor graphics, illustrations, photographs, and designs with subtle shading can all benefit from the full-color UV process.
Fast Turnaround, Live Preview, and No Minimums
Upload your artwork, choose a patch shape and finished size, select the base material, set your quantity, and preview compatible artwork directly in the PatchForge builder before adding the design to your cart.
Every patch ships with Lonestar Adhesive already applied for fast heat-press application. Custom UV patch orders are covered by our current 72-hour patch shipping guarantee once artwork is approved for production.
Current base material options include Eggshell, Bright White, Rawhide, and Black, giving you flexibility to choose a clean neutral base, maximum color pop, a classic rawhide look, or stronger contrast for darker artwork.
Simple workflow
From artwork to finished patch.
1
Upload artwork
Start with your logo, artwork, or previous design.
2
Dial it in
Choose the technology, material, shape, size, and quantity.
3
We review & produce
A real person checks the artwork before production.
4
Press and sell
Receive production-ready patches and put them to work.
Features
Why Choose UV Printed Hat Patches?
01
Full-color UV printing with sharp detail
02
Great for gradients, photos, logos, and small text
What artwork works best for custom UV printed hat patches?
UV printed patches are a strong fit for logos, multicolor artwork, gradients, fine lines, small text, detailed illustrations, and photo-style images. If your design depends heavily on color or loses too much detail in engraving or embroidery, UV printing is usually a better fit.
Do custom UV printed hat patches have a minimum order?
No. There is no minimum order requirement, so you can order a single sample, a small batch, or a larger wholesale production run.
What base materials are available for UV printed patches?
Current options include Eggshell, Bright White, Rawhide, and Black. Each base creates a different visual effect, from maximum color brightness to a more natural or high-contrast finished look.
How are UV printed patches applied to hats?
Every patch ships with Lonestar Adhesive already applied. Position the patch on the hat and use the recommended heat-press settings for the hat and patch material. No sewing is required for normal heat-press application.
Are UV printed hat patches durable?
Yes. UV printed patches are designed for durable, weather- and fade-resistant color and work well on custom headwear, branded merchandise, uniforms, and other frequently handled products.
How fast do custom UV printed patches ship?
Custom UV printed patch orders are covered by our current 72-hour patch shipping guarantee. Turnaround begins once artwork is approved and the order is ready for production.
